Take your production
to a higher level of automation.
We apply AI algorithms where they genuinely improve results — in process control, machine diagnostics and quality control.
We design industrial automation systems that independently control processes, reduce losses and increase production repeatability — without the need for constant operator supervision.
Automation, monitoring and data analysis for Industry 4.0.
Systems that work for your team — automatically control processes and machines, detect problems before they become failures and deliver data in a ready-to-act form.
An autonomous control system for flow machines and systems that independently optimizes the operation of devices and installations, responds to changing conditions and prevents failures — without operator intervention.
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Continuous supervision of the condition of machines, installations and technological processes. The system detects early signs of problems based on sensor signal analysis and alerts the maintenance team before a failure occurs.
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A platform integrating data from machines, production lines and supervisory systems. It analyzes data using AI algorithms and presents key indicators on clear production and management dashboards in real time.
Learn moreReduced energy consumption through autonomous process control and optimization of device operation.
Reduction of unplanned downtime through early problem detection and predictive maintenance.
Uninterrupted supervision of machines and processes — data available to operators and management at any time.
We create complete solutions for industry, covering both the hardware, software and visualization layers.
A complete description of our services, technologies used and typical industrial implementations — in one document.
FlowInspect is a family of configurable AI models for maintenance and quality control. The models analyze data from machines and production processes, detect anomalies and support operational decisions — tailored to the specifics of your process and existing infrastructure.
We support industry in conscious automation and processes management.
From design to commissioning – one partner.
We deliver projects end-to-end — we design, build and commission industrial systems tailored to the real needs of your plant and existing infrastructure. We don’t hand the project off — we are with you at every stage.
Why do clients choose WaveFlow System?
We design the hardware, software and visualization layers tailored to your requirements.
We install and commission the solution in the client's environment in accordance with the project documentation.
We integrate with the plant's technical and IT systems — MES, ERP, SCADA and network infrastructure.
We prepare full technical documentation and train personnel on the operation of the implemented system.
See how we solve real industrial challenges — through examples of our implementations.
Gear transmission manufacturer — final product inspection on the production line
ChallengeManual quality control was subjective and time-consuming — results depended on the operator's experience and failed to detect defects invisible to the naked eye. The lack of objective assessment criteria led to defective products reaching the market.
An automated vibration signal analysis system using ML algorithms, integrated directly with the production line. The system assesses the technical condition of each transmission in real time — without interrupting production and without operator involvement.
Manufacturing plant — real-time integration of operational and management data
ChallengeProduction data, orders and financial results were scattered across different systems — management had no single place to view the current state of the plant. Operational decisions were made based on delayed reports, not in real time.
A platform integrating data from machines, production lines and supervisory systems in one place. ML algorithms support the detection of deviations and trends, while key indicators — orders, time standards, daily revenues and totals — are presented on clear dashboards tailored to the needs of operators and management.
We work with trusted business partners and research institutions, combining engineering expertise with a research and development background.
We use Beckhoff technologies in designing control and automation systems for demanding industrial applications — from PLC controllers to integration with data analysis systems.
We participate in cluster projects related to process automation and machine diagnostics, combining engineering expertise with real industrial needs.
We carry out joint R&D projects covering measurement data acquisition and its advanced analysis and visualization for innovative industrial applications.
We collaborate in the area of industrial 5G communication and IoT systems — these solutions form part of our automation and real-time data analytics platforms.
We carry out R&D projects in the field of fiber optic diagnostics — photonic solutions are applied in machine condition monitoring and precision industrial measurements.
We collaborate with the UMCS Fiber Optic Technology Laboratory on optical diagnostics projects applied in precision measurement systems and machine monitoring.
We carry out R&D projects on machine monitoring systems based on industrial PCs and the IO-Link standard — from data acquisition to analysis using AI algorithms.
5 steps of cooperation with WaveFlow System
We discuss needs, goals and challenges. Based on the gathered information, we assess application feasibility and define the scope of activities required to deliver the project.
We develop the solution concept, prepare an initial design and select devices and accessories.
We design, build, and test in short iterations, adding new functionalities at each step.
We integrate the system with existing infrastructure and commission it in the production environment. We perform tests, hand over the solution for operation and train personnel.
We provide technical support and maintenance of existing functionalities including modification and adaptation to changing operating conditions when required.
Proven solutions implemented in practice.
Development of an intelligent diagnostics system for industrial machines and equipment with data visualization on a production dashboard, supporting machine park monitoring and maintenance decisions.
FEPW.01.01-IP.01-0007/23
"Eastern Business Accelerator 2"
Development of a quality control system for bevel gearboxes, enabling automatic assessment of the technical condition of the final product and detection of production non-conformities using machine learning methods.
FENG.02.28-IP.02-0013/23
"Unicorn Hub Startup Booster"
Use of 5G networks for industrial data transmission in IoT systems, automation and real-time process monitoring.
FENG.02.22-IP.02-0008/23-00
"hub4industry"
A practical perspective on industry.
Our clients and partners.
