Quality control

Quality control 4.0

We implement product quality control systems that verify the correctness of manufacturing and final assembly based on process data. AI algorithms detect non-conformities in real time, enabling immediate response and maintaining a consistent level of quality.

FlowInspect – PredictCore is a system designed for autonomous quality control. By analyzing signals from any type of sensors (such as accelerometers, directional microphones, temperature sensors) and using advanced AI algorithms, PredictCore detects defects and assembly anomalies already at the production stage — without requiring expert knowledge from the user.

System features

Continuous quality monitoring

Real-time process monitoring and product quality assessment

AI-supported quality evaluation

Autonomous analysis of process data without requiring expert user knowledge

Modularity

Ability to acquire and process process data from any number of different sensor types

Scalability and flexibility

Full versatility for both low-volume production and continuous industrial processes

Clear visualization

Data displayed on dashboards or HMI panels

Compatibility

Easy integration with higher-level systems

Universality

Simple integration with industrial networks and devices from multiple manufacturers

Parameters determining final product quality

Monitoring of multiple quality parameters using a wide range of sensors operating with the IO-Link communication standard.

  • Vibrations

  • Position

  • Temperature

  • Operating time

  • Humidity

  • Internal temperature

  • Pressure

  • Signal quality

Quality control areas in the production process

Process data analysis enables early detection of deviations from quality requirements, such as manufacturing defects or assembly errors and allows for rapid response to maintain stable product quality.

  • Bearings

  • Gearboxes

  • Motors

  • Fans

  • Pumps

  • Transport and positioning

  • Serial and single-piece products

  • Special processes

Why is it worth it?

Consistent quality at full production capacity

Cost reduction

Reduction of costs related to claims, repairs and scrap

Efficiency

Faster detection of deviations without stopping the production line

Quality

Compliance verification at the production stage

Security

Reduced risk of operational errors

Industry sectors

Example industries for which we deliver projects

Our solutions are applied across many industrial sectors where reliability, repeatability and process control are critical. The automation systems we design support stable and safe operation of installations, enabling precise control, continuous monitoring of process parameters and rapid response to changing operating conditions.

  • Manufacturing and processing industry

  • Machinery industry and OEMs

  • Automotive industry

  • Chemical and process industry

  • Energy and infrastructure industry

  • Food and packaging industry

  • Logistics and internal material handling systems

  • Research laboratories and R&D departments

Related services

Industrial and process automation

Industrial and diagnostic measurements

Data analysis and visualization

R&D support

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